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Enhanced alkene productivity in methanol-to-hydrocarbons conversion using a secondary catalyst component and hydrogen co-feeds

Matteo Vanni, Andreas Brenig, Adam H. Clark, Jeroen A. van Bokhoven, Vladimir Paunović

Revista con revisión por paresUso en el mundo real

En palabras de los autores

Abstract The methanol-to-hydrocarbons conversion over unidimensional 10-membered ring zeolites offers an attractive route to produce C 3 –C 5 alkenes, central building blocks for the production of sustainable aviation fuels. However, the application of such zeolites is limited by a rapid deactivation due to coke formation. We present a novel catalyst design concept to significantly enhance coke resistance, achieved by physically mixing the zeolite with a secondary catalyst component exhibiting hydrogenation activity and operating under near ambient-pressure hydrogen co-feeds. Among the tested materials, Pd/SiO 2 provides the highest stability enhancement, leading up to 10× higher cumulative productivity of C 3 –C 5 alkenes, and outperforming a bifunctional Pd-loaded zeolite. The enhancement is observed across a broad range of hydrogen concentrations and zeolite:Pd/SiO 2 weight ratios, offering flexibility to minimize hydrogen and Pd use. Kinetic and spectroscopic investigations reveal that Pd intercepts coke-forming intermediates, such as formaldehyde and dienes, thereby reducing the rate of internal and external coke deposition.

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Apareció: viernes, 25 de septiembre. Nature Communications. Revista con revisión por pares.

DOI: 10.1038/s41467-026-77944-9